Professional Flexitank Installation and Filling: Expert Guide from GLOBAL AF LOGISTICS
Flexitanks represent a revolutionary solution in liquid cargo transportation, and GLOBAL AF LOGISTICS, with its extensive experience in logistics, offers a comprehensive guide for their proper installation and efficient use.
What are Flexitanks and Their Advantages
A flexitank is a flexible container made of special polymeric materials, designed for transporting non-hazardous liquid cargo in standard 20-foot containers. GLOBAL AF LOGISTICS successfully applies this technology for transporting various types of liquids: vegetable oils, wines, juices, liquid fertilizers, and other products.
Main advantages of flexitanks:
- Cost-effectiveness — reduction of transportation costs by up to 30%
- Safety — hermetic packaging excludes contamination
- Environmental friendliness — single use without need for container return
- Versatility — suitable for a wide range of liquids
Preparatory Stage of Installation
Before beginning flexitank installation, GLOBAL AF LOGISTICS specialists conduct thorough container preparation. This process includes:
Container Inspection: Checking tightness, absence of wall damage, proper functioning of locks and seals. Special attention is paid to floor condition — it must be absolutely flat and clean.
Cleaning and Disinfection: The container is thoroughly cleaned of dust, dirt, and foreign odors. When necessary, disinfection is performed with special compounds compatible with the transported product.
Installation of Protective Materials: Special protective cardboard or plastic film is laid on the floor to prevent flexitank damage from sharp edges or irregularities.
Step-by-Step Installation Instructions
Step 1: Flexitank Positioning The flexitank is carefully unfolded inside the container. It's important to avoid twisting and creasing of the material. The discharge valve should be positioned at the rear of the container for convenient subsequent draining.
Step 2: Valve Securing The filling valve is brought out through the container door and securely fixed. GLOBAL AF LOGISTICS recommends using special clamps to prevent accidental displacement during transportation.
Step 3: Side Protection Installation Protective barriers made of corrugated cardboard or special plastic panels are installed on the sides of the flexitank. This prevents contact with the metal walls of the container.
Step 4: Tightness Check Before filling, all connections and valves are tested for leaks using a small amount of air or liquid.
Flexitank Filling Process
Preparation for Filling: The filling equipment must be completely disinfected. GLOBAL AF LOGISTICS uses only certified pumps with controlled liquid supply speed.
Fill Rate Control: The recommended filling rate is 500-1000 liters per hour to prevent excessive pressure and flexitank deformation. Exceeding this rate may lead to material rupture.
Fill Monitoring: During filling, the following is constantly monitored:
- Uniform liquid distribution
- Absence of air pockets
- Flexitank shell integrity
- Proper valve positioning
Final Check: After filling, a final inspection is conducted. The tightness of all connections, proper valve closure, and absence of visible deformations are checked.
Safety Measures and Quality Control
GLOBAL AF LOGISTICS places special emphasis on compliance with international safety standards. All personnel undergo special training for working with flexitanks.
Main Safety Requirements:
- Use of protective clothing and personal protective equipment
- Constant temperature and pressure monitoring
- Availability of spill response materials
- Compliance with fire safety measures
Document Flow: Each stage of installation and filling is documented. A detailed protocol with photo documentation is maintained, ensuring complete process traceability and guaranteeing GLOBAL AF LOGISTICS service quality.
Conclusion
Proper flexitank installation and filling requires a professional approach and deep knowledge of various liquid cargo specifics. GLOBAL AF LOGISTICS, thanks to years of experience and high specialist qualifications, guarantees safe and efficient transportation of your cargo using flexitank technologies.
By choosing GLOBAL AF LOGISTICS, you receive not just logistics services, but a comprehensive solution with full support at all transportation stages.